Pneumatic 3-8mm Wire Mesh Welding Machine
DAPU has nearly 30 years of R&D experience in wire mesh welding and is a leading high-speed wire mesh welding machine manufacturer in China. DAPU's pneumatic 3-8mm wire mesh welding machines can quickly and automatically feed and weld, meeting various welding needs from standard floor slab reinforcement to concrete pipe-specific wire mesh.
Compared to semi-automatic welding machines, fully automated welding equipment is equipped with an automatic mesh dropping system, a flipping system, and a transport system, significantly reducing operating costs and improving production efficiency and mesh precision.
The pneumatic spot welding machine for mesh uses PLC programming for precise production line control, a user-friendly interface for parameter setting. Advanced technology allows for easy welding of 8mm diameter reinforcing bars, making it ideal for tunnel support mesh welding.
If you would like to know the price of a fully automatic wire mesh welding machine, please contact us for customized wire mesh welding solutions.
DP-FP-2500BN+๏ผFully Automatic Wire Mesh Welding Machine
๐ฉ Line Wire Feeding System:
Line wires are fed from the wire pay-off (bear 1T) automatically, then through the first straight setting roller device. The wire storage device can feed the longitudinal wires step by step, then through the second straight setting roller device.
Wire pay-off for max. 1T material
First straightening system
Wire storage device
Second straightening system
Parameter โ DP-FP-2500BN+
| Model |
DP-FP-2500BN+ |
| Max. mesh width |
2500mm |
| Line wire dia (coil) |
3-8mm |
| Cross wire dia (Pre-cut) |
3-8mm |
| Line wire space |
100-300mm |
| Cross wire space |
50-300mm |
| Max. mesh length |
Panel mesh: 6m / 12m; Roll mesh: as you want |
| Max. welding speed |
80-100 times/min |
| Welding electrodes |
24 pcs |
| Welding transformer |
150 kVA ร 6 pcs |
| Weight |
6.8T |
Video โ DP-FP-2500BN+ in Action
DP-FP-2500A+๏ผSemi-Automatic Wire Mesh Welding Machine
๐ฉ Line Wire Feeding Cart:
The line wire needs to be pre-straightened and pre-cut. Then manually input into the wire feeding system. The production process is the same as coil feeding.
Parameter โ DP-FP-2500A+
| Model |
DP-FP-2500A+ |
| Max. mesh width |
2500mm |
| Line wire dia (Pre-cut) |
3-8mm |
| Cross wire dia (Pre-cut) |
3-8mm |
| Line wire space |
3-6mm: 50-300mm
6-8mm: 100-300mm |
| Cross wire space |
50-300mm |
| Max. mesh length |
Panel mesh: 6m / 12m |
| Max. welding speed |
80-100 times/min |
| Welding electrodes |
24 pcs / 48 pcs |
| Welding transformer |
150 kVA ร 6 pcs / 9 pcs |
| Weight |
7.4T |
Video โ DP-FP-2500A+ in Action
Panel Mesh Welding Machine Advantages
โ๏ธ Cross Wire Feeding:
Cross wires should be pre-straightened and pre-cut, then the workers put the cross wires on the cross wire storage device, which can bear a maximum of 1T wires. There is one motor & hardened reducer that feeds a bulk of wires to the inside feeder continuously. Step motor controls cross-wire falling, big torque, more accurate, and stable.
โก Welding System:
- The upper copper arm connects two welding electrodes, making it easier for electric conduction. (European design).
- SMC 63 multi-force & energy-saving air cylinders.
- Separate control technology, one electric board, and one SCR control one welding transformer.
3-8mm Reinforcement Mesh Applications
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1
Concrete Slab and Pavement Reinforcement: The BRC mesh is the go-to solution for strengthening all types of concrete slabs, including foundations, driveways, walkways, and large warehouse floors.
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2
Radiant Floor Heating Systems (Underfloor Heating): For modern, energy-efficient buildings, the 3-8mm mesh plays a vital role in specialized flooring.
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3
Pre-Cast and Thin-Shell Elements: In factories where speed and consistency are paramount (such as manufacturing modular walls or pre-cast panels), the mesh is highly valued.
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4
The reinforcing mesh is often used for securing sloped ground surfaces, light-duty retaining walls, or for creating gabion-style cages used in landscaping and erosion control.
DAPU Solves Florida Contractor's Labor Crisis & Doubles Mesh Output
Despite intense labor shortages and production constraints, Florida, with the help of DAPU's fully automatic 3-8mm wire mesh welding machine, eliminated these challenges. Moreover, with an upgrade to our high-speed MFDC inverter production line, they were able to significantly reduce dependence on manual labor and enhance their production output significantly, with a 100% increase in production, thus addressing problems associated with weld variability.
๐ญ Welcome to the DAPU Factory
We welcome global customers to schedule a visit to DAPU's modern factory. We offer comprehensive reception and inspection services. You can initiate the inspection process before equipment delivery to ensure the machine fully meets your standards.
๐ Providing Guidance Documents
DAPU provides operation manuals, installation guides, installation videos, and commissioning videos for rebar mesh welding machines, enabling customers to learn how to operate the fully automatic rebar mesh welding machine.
๐ง Overseas Installation & Commissioning
DAPU will dispatch technicians to customer factories for installation and commissioning, train workshop workers to operate the equipment proficiently, and quickly master daily maintenance skills.
โ๏ธ Regular Overseas Visits
DAPU's highly skilled engineering team visits customer factories overseas annually to maintain and repair equipment, extending equipment lifespan.
โก Rapid Parts Response
We have a professional parts inventory system, enabling rapid response to parts requests within 24 hours, minimizing downtime, and supporting global customers.
DAPU wire mesh welding machines are not merely high-performance rebar mesh production equipment, but also a showcase of innovative technology. We hold the following certifications and patents:
CE Certified
ISO Certified
Patent: Horizontal Wire Trimming Device
Patent: Pneumatic Diameter Wire Tightening Device
Patent: Welding Electrode Single Circuit Mechanism
These certifications meet stringent European standards while adhering to the highest international quality management standards, ensuring you purchase the most competitive and reliable rebar mesh welding solution on the market.
DAPU's active presence at global trade shows showcases our strength as a leading wire mesh machinery manufacturer in China.
At the China Import and Export Fair (Canton Fair), we are the only qualified manufacturer in Hebei Province, China's wire mesh machinery industry, to participate twice a year, in both the spring and autumn editions. This participation symbolizes the nation's recognition of DAPU's product quality, export volume, and brand reputation.
In addition, DAPU participates in international trade shows annually, currently exhibiting in over 12 international markets:
๐บ๐ธ United States
๐ฒ๐ฝ Mexico
๐ง๐ท Brazil
๐ฉ๐ช Germany
๐ฆ๐ช UAE (Dubai)
๐ธ๐ฆ Saudi Arabia
๐ช๐ฌ Egypt
๐ฎ๐ณ India
๐น๐ท Turkey
๐ท๐บ Russia
๐ฎ๐ฉ Indonesia
๐น๐ญ Thailand
Frequently Asked Questions (FAQ)
Q
What is the price of the DAPU automatic mesh welding machine?
The price depends on the wire diameter, mesh opening, and mesh width you require. Please contact us with your specifications for a customized quotation.
Q
What wire diameters can the DAPU automatic panel mesh welding machine handle?
The machine is suitable for 3-8mm round or ribbed wire, covering a wide range of standard reinforcement mesh production needs.
Q
Why does the machine use coiled wire for longitudinal wires and pre-cut wire for transverse wires?
This mixed feeding method is the optimal combination of efficiency and accuracy. Using coiled wires for the longitudinal wires allows for continuous production and improved efficiency, while the pre-cut and pre-straightened transverse wires ensure straightness and dimensional accuracy of the finished mesh.
Q
What is the maximum welding speed of the 3-8mm automatic panel mesh welding machine?
The welding speed is 80-100 times per minute, making it one of the fastest pneumatic mesh welding solutions available for 3-8mm wire diameters.
Q
How does the DAPU 3-8mm automatic panel mesh welding machine ensure weld strength?
Welding time and welding pressure can both be precisely set on the touch screen interface, allowing operators to fine-tune parameters for consistent and reliable weld quality across all wire diameters.
Q
What after-sales services and technical support does DAPU provide?
DAPU offers comprehensive online and offline service support:
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Online: Installation videos, operation manuals, equipment layout diagrams, and 24-hour service support to quickly resolve equipment issues.
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Offline: Overseas installation and commissioning services; free training for workshop workers on operation, maintenance, and troubleshooting; annual overseas visits for equipment maintenance; and rapid parts response within 24 hours.