Panel Mesh Welding Machine
DAPU has nearly 30 years of R&D experience in wire mesh welding and is a leading high-speed wire mesh welding machine manufacturer in China. DAPU's pneumatic 3-8mm wire mesh welding machines can quickly and automatically feed and weld, meeting various welding needs from standard floor slab reinforcement to concrete pipe-specific wire mesh.
Compared to semi-automatic welding machines, fully automated welding equipment is equipped with an automatic mesh dropping system, a flipping system, and a transport system, significantly reducing operating costs and improving production efficiency and mesh precision.
pneumatic spot welding machine for mesh uses PLC programming for precise production line control, a user-friendly interface for parameter setting. Advanced technology allows for easy welding of 8mm diameter reinforcing bars, making it ideal for tunnel support mesh welding.
If you would like to know the price of a fully automatic wire mesh welding machine, please contact us for customized wire mesh welding solutions.
DP-FP-2500BN+：Fully automatic wire mesh welding machine
Line Wire Feeding System:
Line wires are fed from the wire pay-off (bear 1T) automatically, then through the first straight setting roller device. The wire storage device can feed the longitudinal wires step by step, then through the second straight setting roller device.
Wire pay-off for max.1T material
First straightening system
Wire storage device
Second straightening system
Parameter
|
Model |
DP-FP-2500BN+ |
|
Max. mesh width |
2500mm |
|
Line wire dia(coil) |
3-8mm |
|
Cross wire dia(Pre-cut) |
3-8mm |
|
Line wire space |
100-300mm |
|
Cross wire space |
50-300mm |
|
Max. mesh length |
Panel mesh:6m/12m; Roll mesh: as you want |
|
Max. welding space |
80-100 times/min |
|
Welding electrodes |
24pcs |
|
Welding transformer |
150kva*6pcs |
|
Weight |
6.8T |
Video
DP-FP-2500A+：Semi-automatic wire mesh welding machine
Line Wire Feeding Cart:
The line wire needs to be pre-straightened and pre-cut. Then manually put input the wire feeding system. The production same as coil feeding.
Parameter
|
Model |
DP-FP-2500A+ |
|
Max. mesh width |
2500mm |
|
Line wire dia(Pre-cut) |
3-8mm |
|
Cross wire dia(Pre-cut) |
3-8mm |
|
Line wire space |
3-6mm,50-300mm 6-8mm,100-300mm |
|
Cross wire space |
50-300mm |
|
Max. mesh length |
Panel mesh:6m/12m |
|
Max. welding space |
80-100 times/min |
|
Welding electrodes |
24pcs/48pcs |
|
Welding transformer |
150kva*6pcs/9pcs |
|
Weight |
7.4T |
Video
Panel Mesh Welding Machine Advantages:
Cross Wire Feeding:
Cross wires should be pre-straightened and pre-cut, then the workers put the cross wires on the cross wire storage device, which can bear a maximum of 1T wires. There is one motor& hardened reducer that feeds a bulk of wires to the inside feeder continuously. Step motor controls cross-wire falling, big torque, more accurate, and stable.
Welding system:
- The upper copper arm connects two welding electrodes, making it easier for electric conduction. (European design).
- SMC 63 multi-force&energy-saving air cylinders.
- Separate control technology, one electric board, and one SCR control one welding transformer.
3-8mm Reinforcement mesh application:
1. Concrete Slab and Pavement Reinforcement：The BRC mesh is the go-to solution for strengthening all types of concrete slabs, including foundations, driveways, walkways, and large warehouse floors.
2. Radiant Floor Heating Systems (Underfloor Heating)： For modern, energy-efficient buildings, the 3-8mm mesh plays a vital role in specialized flooring.
3. Pre-Cast and Thin-Shell Elements：In factories where speed and consistency are paramount (such as manufacturing modular walls or pre-cast panels), the mesh is highly valued.
4. The reinforcing mesh is often used for securing sloped ground surfaces, light-duty retaining walls, or for creating gabion-style cages used in landscaping and erosion control.
DAPU Solves Florida Contractor’s Labor Crisis and Doubles Mesh Output with Fully Automatic 3mm to 8mm Welding Line:
Despite intense labor shortages and production constraints, Florida, with the help of DAPU's fully automatic 3-8mm wire mesh welding machine, eliminated these challenges. Moreover, with an upgrade to our high-speed MFDC inverter production line, they were able to significantly reduce dependence on manual labor and enhance their production output significantly, with a 100% increase in production, thus addressing problems associated with weld variability.
Sales-after service:
Welcome to the DAPU Factory
We welcome global customers to schedule a visit to DAPU's modern factory. We offer comprehensive reception and inspection services.
You can initiate the inspection process before equipment delivery to ensure that the fully automatic construction wire mesh welding machine you receive fully meets your standards.
Providing Guidance Documents
DAPU provides operation manuals, installation guides, installation videos, and commissioning videos for rebar mesh welding machines, enabling customers to learn how to operate the fully automatic rebar mesh welding machine.
Overseas Installation and Commissioning Services
DAPU will dispatch technicians to customer factories for installation and commissioning, train workshop workers to operate the equipment proficiently, and quickly master daily maintenance skills.
Regular Overseas Visits
DAPU's highly skilled engineering team visits customer factories overseas annually to maintain and repair equipment, extending equipment lifespan.
Rapid Parts Response
We have a professional parts inventory system, enabling rapid response to parts requests within 24 hours, minimizing downtime, and supporting global customers.
Certification:
DAPU wire mesh welding machines are not merely high-performance rebar mesh production equipment, but also a showcase of innovative technology. We hold CE certification and ISO quality management system certification, meeting stringent European standards while adhering to the highest international quality management standards. Furthermore, our rebar mesh welding machines have been applied for design patents and other technical patents: Patent for a Horizontal Wire Trimming Device, Patent for a Pneumatic Diameter Wire Tightening Device, and Patent certificate for a Welding Electrode Single Circuit Mechanism, ensuring you purchase the most competitive and reliable rebar mesh welding solution on the market.
Exhibition:
DAPU's active presence at global trade shows showcases our strength as a leading wire mesh machinery manufacturer in China.
At the China Import and Export Fair (Canton Fair), we are the only qualified manufacturer in Hebei Province, China's wire mesh machinery industry, to participate twice a year, in both the spring and autumn editions. This participation symbolizes the nation's recognition of DAPU's product quality, export volume, and brand reputation.
In addition, DAPU participates in international trade shows annually, currently exhibiting in over 12 international markets, including the United States, Mexico, Brazil, Germany, the UAE (Dubai), Saudi Arabia, Egypt, India, Turkey, Russia, Indonesia, and Thailand, covering the most influential trade shows in the construction, metal processing, and wire industries.
FAQ:
Q: What's the price of the DAPU automatic mesh welding machine?
A: The price depends on the wire diameter, mesh opening and mesh width you want.
Q: What's the wire diameters that the DAPU automatic panel mesh welding machine handle?
A: The machine is suitable for 3-8mm round/ribbed wire.
Q: Why does the 3-8mm automatic panel mesh welding machine use coiled wire for the longitudinal wires and pre-cut/pre-straightened wire for the transverse wires? What are the advantages of this?
A: This mixed feeding method is the optimal combination of efficiency and accuracy. Using coiled wires for the longitudinal wires allows for continuous production, improving efficiency, while the pre-cut/pre-straightened transverse wires ensure straightness and accuracy.
Q: What is the maximum welding speed of the 3-8mm automatic panel mesh welding machine?
A: The welding speed is 80-100 times/min.
Q: How does the DAPU 3-8mm automatic panel mesh welding machine ensure weld strength?
A: Welding time and welding pressure can be set on the touch screen, so can ensure the weld strength;
Q: What after-sales services and technical support does DAPU provide?
A: DAPU offers both online and offline service support.
Online Service Support:
1. Provides installation videos, operation manuals, equipment layout diagrams, and other guidance documents.
2. Supports 24-hour service to quickly resolve equipment problems for customers.
Offline Service Support:
1. Supports overseas installation and commissioning services, quickly installing and commissioning equipment for production.
2. Provides free training for workshop workers to enable them to operate, maintain, and troubleshoot equipment proficiently.
